Ask away! with jeff smith cylinder wall glazing – what it is and how to get rid of it – onallcylinders gas x strips directions

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The idea behind creating the proper honing pattern is to create a series of peaks and valleys. The valleys are the most important since they hold the oil that eventually lubes the cylinder wall. The peaks also need to be there to eventually break in the rings, but the latest trend now is to reduce their height to improve ultimate sealing.

The break-in process is extremely important to make sure the rings fully seat to the cylinder wall and that a portion of those peaks remain. Jones said the engine should not be idled for more than 10 or 15 minutes and even during this time the engine speed should be varied.

If you’re on the dyno, put progressive load on the engine starting at 50 percent and quickly moving to 100 percent. With the engine in the car, this means 10 minutes of idle or less to get the coolant temperature up and then go out and begin light acceleration runs quickly followed by eventual wide-open-throttle (WOT) accelerations. It’s likely the rings will be seated even before you get to the WOT runs.

Glazing is essentially combusted oil residue and carbon that remains on the cylinder wall and eventually builds up to a wet, shiny look on the cylinder wall. It almost looks like the cylinder wall has been painted with a clear paint job, Jones said. This finish occurs when the oil fills in all those valleys, creating a very smooth surface on the cylinder wall because no load was applied to peel the oil off of the wall.

With no load on the rings to remove this coating, it continues to build and if allowed to go on too long, will pile up enough that it turns yellow and creates a hard layer that makes oil control nearly impossible even with undamaged rings. Possible Solutions to Cylinder Wall Glazing

The best stuff he has ever tried, Jones said, was a GM top-end cleaner that is no longer on the market. There’s no guarantee that the current cleaners will do the job but a combination of high load and a top-end cleaner might be able to reduce the glazing and allow the rings to seat. Burnishing: Even Worse than Glazing

Jones has seen several examples of engines with 9.5:1 to 10:1 air-fuel ratios that idled for long periods with no load. When this occurs, excess fuel washes the oil from the cylinder walls and essentially peels the top peaks over into the adjacent valleys.

It would take perhaps an entire story on all the different break-in oils and why each has a place, but perhaps among the important points is that sufficient levels of high-pressure lubricants like zinc dialkyldithiophosphate (ZDDP) is more important for proper break-in of a flat tappet cam than for ring break-in. In fact, levels in excess of 1,500 to 2,000 parts-per-million (ppm) of ZDDP can contribute to cylinder wall glazing—especially if this oil is combined with excessive engine idling for an excessive period of time.

To prevent cylinder glazing or the even-worse condition of burnishing, it’s best to use high-quality break-in oil, be spot on with the part throttle idle air-fuel ratio and ignition timing, and don’t idle the engine without load for more than 15 minutes and vary the rpm during this time by constantly spinning the engine up to 1,500 to 2,000 rpm. Apply a load to the engine as quickly as possible. Then drain the break-in oil after 100 miles or so and go directly to the long-term oil you intend to run. All that will contribute to a well-sealed engine that will likely perform up to your expectations.